Here is a list of publications and selected presentations with links or copies of preprints provided, if available.
Acknowledgements
I would like to sincerely thank all of my co-authors and collaborators over the years. Their contributions, insights, and dedication greatly enriched the work reflected in these publications and presentations. I am especially grateful to Bruce Vaughen, Jim Thompson, Seshu Dharmavaram, Eduardo Francisco, Scott Dean, and many others who helped make these efforts possible.
Featured Resource
Process Safety: Key Concepts and Practical Approaches
by James A. Klein and Bruce K. Vaughen

A practical guide offering key concepts and real-world approaches for building and maintaining effective process safety programs. View on Amazon
CEP Papers
- Implement an Operational Discipline Program to Improve Plant Process Safety, CEP, 2011
- The ChE as Sherlock Holmes: Investigating Process Incidents, CEP, 2016
- Develop a Program to Reduce Hazardous Loss of Containment Incidents, CEP, 2020
- Audit Process Safety for Compliance and Performance, CEP, 2022
- Making ISD a Vibrant Part of Corporate Risk Management, CEP, 2026
CEP Spotlight on Safety Columns
- Conservation of Energy, Mass… and Life?, CEP, Oct. 2021
- Questions to Ask About Process Safety Performance – Part 1, CEP, Mar. 2022
- Questions to Ask About Process Safety Performance – Part 2, CEP, Apr. 2022
- Don’t Rob the Pillars of Your Safety Programs, CEP, Jan. 2022
- Flocking Behaviors Can Help Improve Safety Effectiveness, CEP, July 2022
- Even Astronauts Make Mistakes, CEP, Dec. 2022
Chemical Engineering, Chemical Processing, Hydrocarbon Processing, Professional Safety
- Turn Up Process Safety Performance: Implementing an Effective Operational Discipline Program Can Help, Chemical Processing, Oct. 2019
Download Preprint PDF | View Published Version - Sustaining Effective Process Safety Programs in CPI Facilities, Chemical Engineering, Feb. 2020
Download Preprint PDF | View Published Version - Implement Effective Operational Discipline Programs to Improve Process Safety Performance – Part 1, Hydrocarbon Processing, Feb. 2021
Download Preprint PDF (parts 1 and 2) | View Published Version - Implement Effective Operational Discipline Programs to Improve Process Safety Performance – Part 2, Hydrocarbon Processing, Mar. 2021
Download Preprint PDF (parts 1 and 2) | View Published Version - Factors That Impact Safety Performance and How They Can Be Used to Achieve and Sustain Excellent Performance, Professional Safety, June 2021
Download Preprint PDF | View Published Version - Process Safety Management Audits Find Confusion Common, Chemical Processing, Oct. 2021
Download Preprint PDF | View Published Version - Process Safety Management Audits Point Up Operating Practice Deficiencies, Chemical Processing, Jan. 2022
Download Preprint PDF | View Published Version - PSM Audits Uncover Mechanical Integrity Issues, Chemical Processing, Apr. 2022
Download Preprint PDF | View Published Version - PSM Audits Unmask Myriad Mistakes, Chemical Processing, July 2022
Download Preprint PDF | View Published Version
Process Safety Progress Preprints
- Emergency Relief Adequacy for Acrylic Polymerization Processes, Process Safety Progress, 1999
- Operational Discipline in the Workplace, Process Safety Progress, 2005
- Characterization and Safe Handling of Reactive Initiator Solutions, Process Safety Progress, 2006
- A Revised Model for Operational Discipline, Process Safety Progress, 2008
- Two Centuries of Process Safety at DuPont, Process Safety Progress, 2009
- Using Hazards Assessment to Prevent Loss of Containment, Process Safety Progress, 2010
- Improving Operational Discipline to Help Prevent Loss of Containment Incidents, Process Safety Progress, 2011
- Focus on Personal Operational Discipline to Get Work Done Right, Process Safety Progress, 2012
- Improving the Performance of Established PSM Programs, Process Safety Progress, 2012
- An Introduction to Assessing Process Hazards, Process Safety Progress, 2012
- How to be Effective in a Process Safety Role, Process Safety Progress, 2012
- Our Process Safety Journey Continues: Operational Discipline Today, Process Safety Progress, 2018
- Effectively Use Metrics as Part of Process Safety Feedback and Learning Systems to Monitor and Improve Performance, Process Safety Progress, 2022
University Process Safety Presentations
- MIT, 2011
- Ohio State University, 2011
- Stanford, 2011, 2012, 2013
- University of Arizona, 2010
- University of Minnesota, 2010, 2011, 2012, 2013, 2015
Other Publications and Selected Presentations
- Inhibition of Free Radical Polymerizations, IUPAC Intern. Symp. on Free Radical Polymerization, Italy, 1987
- Computer-Aided Mixture Design with Specified Property Constraints, Comput. Chem. Eng.,1992
- Principles of Solvent Selection in Paint Formulations, Chapter 4, Surface Coatings: Science and Technology, S. Paul (Ed.), 1995
- Process Safety of Polymer Resin Manufacturing: A 20-Year Perspective, Loss Prevention Symposium, Antwerp, 1995
- Computer-Aided Product Design: Problem Formulations, Methodology, and Applications, Comput. Chem. Eng., 1996
- Safe Formulation and Manufacture of Acrylic Resins, International Conference on Process Safety Management, Orlando, 1996
- Use of Consequence Analysis in Process Hazards Analysis, Loss Prevention Symposium, Houston, 1997
- An International Team Approach for the Process Safety of Polymer Resin Manufacturing, ASSE Professional Development Conference, Seattle, 1998
- Development of Computer-Based Training Programs, ASSE Professional Development Conference, Baltimore, 1999
- How to be a Safety Star, ASSE Professional Development Conference, Denver, 2003
- Evaluating Operational Discipline in PSM Audits, Global Congress on Process Safety, New Orleans, 2008
- A Workshop for Evaluating and Improving Operational Discipline, Global Congress on Process Safety, New Orleans, 2008
- Two Centuries of PSM at DuPont, AIChE 100 National Meeting, Philadelphia, 2008
- Implementing an Effective Conduct of Operations and Operational Discipline Program, J. Loss Prevention, 2011
- Conservation of Life as a Unifying Theme for Process Safety in Chemical Engineering Education, Chemical Engineering Education, 2011
- Focus on Personal Operational Discipline to Get Work Done Right, CCPS Latin American Process Safety Conference, Buenos Aires, 2011
- Implementing Conservation of Life Across the Curriculum, Chemical Engineering Education, 2012
- What You Don’t Manage Will Leak: A Tribute to Trevor Kletz, Process Safety and Environmental Protection, 2012
- Inherently Safe Management of Technology Change, CCPS Latin American Process Safety Conference, Rio de Janeiro, 2012
- Operational Discipline Training as part of an Efficient Process Safety Management Program, CCPS Latin American Process Safety Conference, Rio de Janeiro, 2012
- Operational Discipline: Panacea for Performance?, Mary Kay O’Connor Process Safety Center Symposium, 2013
- Sustaining Effective Process Safety Programs, Purdue Process Safety Conference, 2021